Making of a Ren-fest Bodice
I needed a new bodice, the first one I made was starting to wear and pop boning, and the second one was just too heavy for summer wear. (And fully boned with metal that cannot be washed). Since it's been six or eight years since I've made up a bodice I dreaded having to draft a new pattern. I got lucky --and so have you -- all the pattern manufacturers have introduced new "renaissance" patterns that I could use instead. Hey, I'm not about to reinvent the wheel...
The pattern I'm using is actually sold as a Revolutionary War era costume: McCall's #2253, Revolutionary Ladies. I like the way the bodice pieces are curved in the front, I think it will fit better and look nicer than the nearly identical #2242.
I'm making this one reversible. I have a green tapestry weight fabric with a diamond pattern, and a pretty red floral brocade. You don't have to make yours reversable, you can use a plain muslin or solid cotton for the lining.
This project will only take me an afternoon to sew the basic shell, but I'll need another afternoon or two for the finish work.

Right click on any image and select "view image" for a close-up.
I began by finding the 4 bodice pieces and cutting them out. I folded everything else except the sleeves back and put them away. I'll want the sleeve later for re-drafting.
After ironing the paper patterns flat, so they could be used accurately, I ironed my pre-washed fabric. This is a scrap of crimson brocade I found last fall...
I've laid the pattern pieces out and pinned them carefully, making sure everything is flat. I put pins in the corners of the pattern pieces and where there are long straight lines so I can make accurate cuts later. The pieces have been laid on the grain according to the marked lines on each piece. This keeps the pattern from stretching in strange ways later. The rock is a souvenier from the beach, it holds my fabric down and keeps it from slipping off my small table, and keeps the pattern from blowing away in the breeze from the fan. You can use a favorite rock, a jar of buttons, or a commercially available "pattern weight".
Since I'll be making this reversible I'll cut one set of pieces in red and one in green. I'm changing it to close in the front instead of the back, as I don't have a servant to help me dress. I'll be sewing up the back seam and cutting the front into two pieces along the fold line.
As I cut the pieces I cut straight along the cutting lines, over any marked notches. This is a personal preference. The notches help you later when you are matching up seams. You can cut them out if you like. I prefer to mark each notch with a dot of chalk before removing the tissue pattern from the fabric.
When everything is cut I have two piles of fabric pieces and the tissue patterns. Now is the time to put them back into the envelope so they are not lost or shredded by the cats.
Since I am using dark fabrics I will thread my machine with dark thread. I could go out and carefully match the fabrics, but I believe in keeping life simple. I will use black I already have on hand -- black goes with nearly everything dark. It's going to be in the seam and you won't see it anyway.
I lay the pieces out in the order they will go together. Front, sides, back, sides, front, across my sewing table. This way I can assemble them knowing all the pieces are properly placed. Some of the seams are relativly straight and do not need to be pinned. Some, like the side seams, are curved in opposite directions and need to be matched up at the notches and pinned so they go together correctly.
As I am nearing the end of one seam a clunking noise brings my machine to a halt. The bobbin has fallen out and thread has tangled inside the mechanism. I spend a minute with snips clearing that up and make sure my bobbin is snapped in securely before continuing.
After about half an hour of sewing I have all the side seams for both layers sewn. I have not sewn the shoulder seams. Before I do, it's back to the ironing board to set the seams and smooth them flat. You want to iron each seam open, remembering than most of them are slightly curved and won't lay very flat.
After ironing I sew the shoulder seams of both pieces. It would have been harder to iron if they had already been sewn. Iron those seams open, too.
This is where we test the fit of the pattern. Put on one of the pieces and pin it closed like you would wear it. Look at yourself in a mirror. I discover that it fits like a sack. Definitely not the look I want. With chalk I mark lines to move the front closure in on each side by an inch, and to move the square neckline over accordingly. I narrow the shoulder strap by an inch on the top of the shoulder. I also need to narrow the seam at the back side by about half an inch.
After I have fitted everything to my satisfaction, I mark in pencil on my tissue pattern for next time.
With the right sides of the fabric together line up the center back seam and pin it at the top. Match and pin the shoulder seams. Working around from the center back, pin the two pieces together down the front and along the bottoms. Do not pin the underarm seam of the armscye.
When everything is securely pinned, sew along the entire outside of the garment. I get about halfway around and run out of bobbin thread. I don't discover this until I come to the front seam. *Sigh*. I pull the bodice out and thread a new bobbin.
Now that I have completed sewing, I go around the entire seam and snip the curves, trim the corners off the center back and fronts, and snip the corner of the square neckline. Thsi ensures that my seams will lay flat when they are turned rightside out. I remove all the pins and go iron around the seam to set the stitching.
Then I turn it rightside out and iron it all flat again. When turning it, clip the ends off the points at the front and back so that there is less fabric in the corners. I like to use a retractable pen to push the corners out.
It's time to put in the boning, or support. This is an essential part of the bodice, as it separates it from a plain vest and keeps it from getting saggy and bunched up in front. This is what gives you the "laced in" look by keeping everything up front smooth and supported.
I'm going to put a line of plastic rigilene on either side of the front, about half an inch back from the edge, and along each of the underarm seams. The spacing in the front will allow me to put in lacing in the front later. I don't want my boning to be in the way for that. I could bone along the front side seam, but that one is deeply curved and it will be tricky to get the rigilene in.
I cut the lengths I need, and place them inside the layers of my bodice. They are pinned down securely, and when they are where I want them I sew them in place by putting a line of stitching along either side of them. Since this is topstitching and it will show I use crimson thread in the top and green in the bottom.
Finally, I'm going to fold over the raw edges of the armscye and pin them so they can be sewn. This takes a little doing, as the entire edge is curved. I put some small clips into the edges of the fabrics so they'll turn under smoothly. I also trim out excess fabric where the seams come together, since my materials are on the thick side and I do not want lumps.
I go over this with a needle and thread and whipstich the edges together.
The final steps involve hand work and will go much slower. I decide to save myself some work and not add trim to the exterior of the bodice. I've used nice fabric and I think it will look fine as it is. I want a pretty, but not too fancy look. Besides, sewing on 6 yards of cord or trim will take me days. (And yes, it really will take about 6 yards to go around all the seams.)
I have a grommet tool that I use for making the lacing holes up the front. You can find them, and extra packets of grommets in the notions dept. of most retail fabric stores. They cost a few dollars, though. Get the small grommets, the ones that are about 1/4" across and come in two pieces.
I figure out how many holes I'm going to need. I think that a lacing hole every 1.5 inches will work fine. Using a ruler I mark each spot with a bit of chalk, taking care to line up the marks on both sides so they match up.
Using the grommet tool I punch a hole through all layers of fabric at each chalk mark. The hole is centered between the line of boning and the front edge. I have to give it a good punch to get through all the layers of fabric. After I punch each hole I go back and punch in each grommet. It doesn't matter what colors I'm using because I'm going to cover them afterward.
Now, the grommet tool isn't perfect, and neither are the grommets that go in. Some of them always get ruined and have to be done over. Most will go in well enough, if kinda ugly looking. As long as they go in flat and don't get crimped sideways you're fine. Still, it's going to look pretty crappy when they're all in. This is why we cover them. It's also nicer looking to have them covered than not, it'll look like real clothing and not something you cut from a boat tarp.
One skein of cotton embroidery thread will be plenty for this. Cut about 18" of thread and split it to 3 strands. Sew over each grommet, looping through the hole and taking stitches into the fabric so that you cover each ugly metal ring with your thread. I decided to use dark green thread to match that side of the bodice, because I thought it looked better on the red side than the red did on the green side.
At last! Here is the finished bodice front. See how pretty the lacing holes are?
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